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specifications subject to change. kpt 1 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt/KPSE mil-c-26482 series 1 - vg 95 328 kpt/KPSE mil-c-26482 series 1 kpt & KPSE mil-c-26482 series i connectors offer high density contact arrangements in a miniature circular metal shell. the connector is environmentally sealed and comes in two versions: a solder contact version (kpt) and a high performance crimp contact version (KPSE). both conform to mil-c-26482 and are intermateable, intermountable, and interchange- able with all mil-c-26482 connectors, whether solder or crimp style is used. both styles use a quick disconnect bayonet coupling for rapid positive mating and unmating of the connector. both types meet all requirements of mil-c-26482. ? power generators ? engines ? sensors ? motion control ? off-road vehicles ? earth moving equipment ? ships ? mobile equipment ? industrial machinery ? telecommunications applications features guarantees a liquid tight assembly. crimp contacts are available that can be inserted from the rear of the connector. solder contacts are permanently bonded into the insulator. solder or crimp gold plated contacts both solder (kpt) and crimp (KPSE) contacts are available. both are gold plated per mil-g- 45204 type ii. KPSE crimp contacts are designed to mil-c-39029 and can be crimped with the standard m22520/1 crimp tool. socket contacts are closed to eliminate damage from test probes and to help correct misaligned pins during engagement. con- tact insertion is from the rear of the connec- tor. when the contact is fully inserted, it snaps securely into metal retention tines embedded in the insulator. contact extraction is accomplished from the front with the proper extraction tool. pressing the tool plunger pushes the contact out through the rear of the connector. agency approvals ? mil-c-26482 ? vg 95 328 military and industrial environments requiring a miniature, high density, environmental connector. rugged shell aluminum alloy shell and hardware create a rugged connector with minimal weight. these connectors have been used exten- sively in commercial, military, and aero- space environments. standard shells accept all mil-c-26482 accessories. environmentally sealed complete moisture sealing is achieved by combining four seals: shell, peripheral, interfacial, and wire. wire seal is accom- plished by multiple ripple design, exceed- ing the wire sealing requirements of mil-c- 26482. resistant to military environments these connectors will operate in tempera- tures from -67? to +257?f (-55? to +125?c) under the harshest possible conditions. wide range of wire gauges and current carrying capability up to 22 amps with wire gauges from size 24 up to size 16 awg wire. resilient insulator & grommet a resilient polychloroprene insulator and integrated rear wire sealing grommet
kpt 2 specifications subject to change kpt/KPSE mil-c-26482 series 1 - vg 95 328 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com materials & finishes shell aluminum alloy plating olive drab chromate coating over cadmium plating, black zinc cobalt or electroless nickel contacts copper alloy platings gold plate, 50 microinches minimum per mil-g-45204 type ii. insulator resilient polychloroprene (neoprene). KPSE insulators also encase a tough plastic wafer which contains metal contact retention tines for high reliabilty rentention of crimp contacts. technical specifications operating voltage & test voltage: electrical data rating* altitude dc ac(rms) dc ac(rms) 1 850 600 2100 1500 2 1,275 1,000 3,200 2,300 1 - 300 535 375 2 - 450 770 550 *each insulator layout has a specific ?ervice rating? the service ratings for each layout are listed on page kpt 13 . current rating wire range sizes 24 to 16 awg contact resistance when tested to mil-std-1344 method 3004 will not exceed voltage drops listed in table. consult mil-c-26482, 3.6.4 for details. insulation resistance 5,000 megohms minimum at 77?f (25?c) sea level mechanical contact awg wire size size min.(kpt) min. (KPSE) max. (kpt/KPSE) insulation o.d. limits: inches(mm) wire sealing range operating temperature -67 o to +257 o f (-55? to +125?c) sealing 48 hours in 6 feet of water per mil-c-26482 4.6.14. meets 10 and 20 day 50-95% humidity testing per mil-std-1344 method 1002.2 per mil-c-26482. service test maximum operating voltage test voltage 70,000 feet potential drop contact size rated current test current (millivolts) (amps) (amps) initial 20 7.5 7.5 < 55 16 22 13 < 50 20 24, 22, and 20 .060 (1.52) .047 (1.19) .083 (2.11) 16 20, 18, and 16 .066 (1.68) .066 (1.68) .109 (2.77) industrial platings
specifications subject to change. kpt 3 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt/KPSE mil-c-26482 series 1 - vg 95 328 technical specifications insulation strip lengths: contact wire size strip size (awg) length inches (mm) mating life 500 cycles minimum salt spray unmated connectors and protective covers meet 48hour exposure to mil-std-1344 method 1001 per mil-c-26482. (cadmium plating) heat +175?c (+347?f) for 1000 hours to mil-std-1344 method 1005.1 per mil-c-26482. chemical resistance 20 hour full immersion unmated in hydraulic fluid and lubricating oil per mil-c-26482. vibration 10 to 2,000hz (15gs) 10 microseconds maximum discontinuity. to mil-std-1344 method 2005 per mil-c-26482. shock 50g's. 11ms duration, three major axes. 10 microsec- onds maximum discontinuity. to mil-std-1344 method 2004 per mil-c-26482. contact type solder or pc (kpt); crimp (KPSE) number of circuits kpt: 2 to 61; KPSE: 3 to 61 contact insertion (crimp) insertion from the rear of connector with simple hand tool. front release with appropriate extraction tool. contact retention to mil-std-1344 method 2007 per mil-c-26482. polarization five keyway, three point bayonet with optional rota- tional polarization. see page kpt 13 . approvals mil-c-26482 ?g 95 328 20 66.7 (15 ) 16 111.2 (25) contact size axial load min. newtons (lbs) how to order there are three types of mil-c-26482 series 1 connectors. kpt contains solder contacts. KPSE uses high performance crimp contacts and kptb is a special purpose thru-bulkhead connector. choose which series is best suited to your application and then construct the part number from the how-to- order presentation on the next page. photographs of typical assemblies and dimensions can be found on pages kpt 6 thr ough kpt 13 . 20 20-24 .375 (9.5) 16 16-20 .250 (6.35)
kpt 4 specifications subject to change kpt/KPSE mil-c-26482 series 1 - vg 95 328 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt (solder) KPSE (crimp) individual wire seals individual wire sealing grommet interfacial seal peripheral seal shell endbell (style e) ferrule solder contacts (bonded into insulator) insulator interfacial seal metal contact retention tines shell endbell (style e) peripheral seal tough plastic wafer crimp and insert removeable contacts insulator individual wire sealing grommet individual wire seals ferrule cross section how to order kpt ?solder contact connectors industrial platings black zinc cobalt and electroless nickel see contact arrangements - pages kpt 12 and 13 . modification code (not ms approved) a71 - electroless nickel a206 - black zinc cobalt dn - shrink boot adapter dz - shrink boot adapter for shielded cable shell style ms cannon kpt designation 3110 00 wall mounting receptacle 3111 01 cable connecting receptacle 3112 02 box mounting receptacle (class e only) - 03* wall mounting receptacle without grommet, ferrule and endbell - 04* cable connecting receptacle without grommet, ferrule and endbell - 05* straight plug without grommet, ferrule and endbell 3116 06 straight plug 3114 07 jam nut receptacle (available in hermetic version also) - 08 90?angle plug 3119 b thru-bulkhead receptacle (class e only) *call for details
specifications subject to change. kpt 5 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt/KPSE mil-c-26482 series 1 - vg 95 328 how to order kptb ?thru bulkhead receptacle connectors h KPSE ?crimp contact connectors h industrial platings black zinc cobalt and electroless nickel industrial platings black zinc cobalt and electroless nickel see contact arrangements - pages kpt 12 and 13 . kptb connectors are a series of general purpose, miniature circular connectors, qualified for use in military applications. they are also widely used in industrial applications. the kptb is a thru-bulkhead version with double faced pin and socket insert construction, allowing mating from both ends. they contain kpt socket inserts with feed-thru (pin/socket) non-removable contacts. the thru-bulkhead receptacle is provided for applications requiring the disconnection of a power source from either side of a panel. a typical connector to be used if air leakage requirements are critical. shell style ms cannon KPSE designation 3120 00 wall mounting receptacle 3121 01 cable connecting receptacle 3122 02 box mounting receptacle (e only) - 03* wall mounting receptacle without ferrule and endbell - 04* cable connecting receptacle without ferrule and endbell - 05* straight plug without ferrule and endbell 3126 06 straight plug 3124 07 jam nut receptacle - 08 90?angle plug *call for details modification code fo - less contacts, not marked on connectors a71 - electroless nickel plating a206- black zinc cobalt plating dn - heat shrink boot adapter dz - heat shrink boot adapter for shielded cable ** modification code modification code (not ms approved) a71 - electroless nickel a206 - black zinc cobalt
kpt 6 specifications subject to change kpt/KPSE mil-c-26482 series 1 - vg 95 328 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com dimensions kpt00 KPSE00 dimensions are shown in inches (millimeters). dimensions subject to change performance specifications ? page kpt 2 . contacts, wire hole fillers, assembly tools ? page kpt 14 . contact arrangements ? page kpt 12 . potting compound ? page acc 5. mounting hardware ? page acc 1. heat shrink boots pages acc 2-3 . ms3110 (ms service class e, f, j, p) ms3120 (ms service class e, f, p) wall mounting receptacles h endbells for above "f" endbell shown dn dz call for details
specifications subject to change. kpt 7 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt/KPSE mil-c-26482 series 1 - vg 95 328 dimensions endbells for above ms3111 (ms service class e, f, j, p) ms3121 (ms service class e, f, p) kpt01 KPSE01 cable connecting receptacle performance specifications ? page kpt 2 . contacts, wire hole fillers, assembly tools ? page kpt 14. contact arrangements ? page kpt 12 . potting compound ? page acc 5 . mounting hardware ? page acc 1 . heat shrink boots ? pages acc 2-3 . dimensions are shown in inches (millimeters). dimensions subject to change "e" endbell shown dn dz call for details
kpt 8 specifications subject to change kpt/KPSE mil-c-26482 series 1 - vg 95 328 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com dimensions ms3112 (ms service class e) ms3122 (ms service class e) kpt02 KPSE02 thru bulkhead receptacles ms3119 (ms service class e) kptb box mounting receptacles dimensions are shown in inches (millimeters). dimensions subject to change performance specifications ? page kpt 2 . contacts, wire hole fillers, assembly tools page kpt 14 . contact arrangements page kpt 12 . mounting hardware page acc 1 .
specifications subject to change. kpt 9 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt/KPSE mil-c-26482 series 1 - vg 95 328 dimensions ms3116 (ms service class e, f, j, p) ms3126 (ms service class e, f, p) kpt06 KPSE06 straight plugs endbells for above dimensions are shown in inches (millimeters). dimensions subject to change "f" endbell shown dn dz plug includes grounding finger barrel, call for details. performance specifications page kpt 2 . contacts, wire hole fillers, assembly tools ? page kpt 14 . contact arrangements ? page kpt 12 . potting compound page acc 5 . heat shrink boots pages acc 2-3 .
kpt 10 specifications subject to change kpt/KPSE mil-c-26482 series 1 - vg 95 328 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com dimensions ms3114 (ms service class e, f, p) ms3124 (ms service class e, f, p) kpt07 KPSE07 jam nut receptacles endbells for above performance specifications page kpt 2 . contacts, wire hole fillers, assembly tools page kpt 14 . contact arrangements ? page kpt 12 . potting compound - page acc 5 . dimensions are shown in inches (millimeters). dimensions subject to change "e" endbell shown
specifications subject to change. kpt 11 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt/KPSE mil-c-26482 series 1 - vg 95 328 dimensions right angle plugs kpt08 KPSE08 endbells for above dimensions are shown in inches (millimeters). dimensions subject to change performance specifications page kpt 2 . contacts, wire hole fillers, assembly tools ? page kpt 14 . contact arrangements ? page kpt 12 . potting compound - page acc 5 . "f" endbell shown
kpt 12 specifications subject to change kpt/KPSE mil-c-26482 series 1 - vg 95 328 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com layouts by shell size drawing not to scale; mating face view of pin insert shown (socket view is opposite) legend kpt KPSE authorized per mil-c-26482 (navy) not ms approved series shell size/layout no. of contacts series shell size/layout no. of contacts series shell size/layout no. of contacts series shell size/layout no. of contacts series shell size/layout no. of contacts series shell size/layout no. of contacts
specifications subject to change. kpt 13 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt/KPSE mil-c-26482 series 1 - vg 95 328 n z y w x mating face view of pin inserts the five positions (w, x, y, z and normal) differ in degree of rotation for varous sizes and arrangements. no. of contacts shell size layout degrees of rotation wxyz 2 2 8 8-2 58 122 - - 1 3 3 8 8-3 60 210 - - 1 3 3 8 8-33 90 - - - 1 3 3 12 12-3 - - 180 - 2 4 4 8 8-4 45 - - - 1 5 5 14 14-5 40 92 184 273 2 6 6 10 10-6 90 - - - 1 6 6 10 10-98 90 180 240 270 1 7 7 10 10-7* 90 - - - 1 8 8 12 12-8 90 112 203 292 1 8 8 16 16-8 54 152 180 331 2 10 10 12 12-10 60 155 270 295 1 11 11 18 18-11 62 119 241 340 2 12 8 4 14 14-12 43 90 - - 1 15 14 1 14 14-15 17 110 155 234 1 16 16 20 20-16 238 318 333 347 2 18 18 14 14-18 15 90 180 270 1 19 19 14 14-19 30 165 315 - 1 21 21 22 22-21 16 135 175 349 2 23 22 1 16 16-23 158 270 - - 1 23 21 2 16 16-99 66 156 223 340 1 24 24 20 20-24 70 145 215 290 1 26 26 16 16-26 60 - 275 338 1 30 29 1 18 18-30 180 193 285 350 1 32 32 18 18-32 85 138 222 265 1 32 32 22 22-32 72 145 215 288 1 34 34 22 22-34 62 142 218 298 1 36 36 22 22-36* 72 144 216 288 1 39 37 2 20 20-39 63 144 252 333 1 41 41 20 20-41 45 126 225 - 1 41 27 14 22 22-41 39 135 264 - 2 55 55 22 22-55 30 142 226 314 1 61 61 24 24-61 90 180 270 324 1 * indicates contact arrangements are not to mil-c-26482. service rating #20 total #16 KPSE kpt series alternate insert position layouts by number of contacts operating voltage & test voltage: rating* altitude dc ac(rms) dc ac(rms) 1 850 600 2100 1500 2 1,275 1,000 3,200 2,300 1 - 300 535 375 2 - 450 770 550 *each insulator layout has a specific ?ervice rating?indicated in last column. sea level service test maximum operating voltage test voltage 70,000 feet
kpt 14 specifications subject to change kpt/KPSE mil-c-26482 series 1 - vg 95 328 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com contact size part number 20 030-9036-021 16 030-9032-030 20 031-9074-030 16 031-9095-028 20 225-1012-000 16 225-1011-000 192990-2050 20 (m22520/1-01) 16 192990-2050 (m22520/1-01) th1a 20 (m22520/1-02) 16 th1a (m22520/1-02) 20 ms24256a20 16 ms24256a16 20 ms24256r20 16 ms24256r16 crimp contacts (to mil-c-39029) pin 1 st 2 nd 3 rd r a i s e t o sel no. contact size color bands on contacts 1st 2nd 3rd 20 pin red yellow black 20 socket red green white 16 pin red red grey 16 socket red yellow violet socket crimp tool turret insertion tool KPSE crimp kit kit includes: crimp tool locator insertion tools 16 + 20 extraction tools 16 + 20 contact insertion lubricant assembly instructions rugged case contact identification wire hole filler extraction tool kpt/KPSE selection guide ? ? ms-3057-c heat shrink boot ? ? 00 01 ? 02 07 ? shell styles: 06 receptacles kptb p - potting cup pg - gland seal j - gland seal e - no clamp b & f - standard clamp a - extender ? ms-3057-a ? m a t e s w it h ? cable clamps endbells plug ? 90? heat shrink plastic gland seal dn - non shielded dz - shielded
specifications subject to change. kpt 15 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt/KPSE mil-c-26482 series 1 - vg 95 328 dimensions jam nut receptacle box and wall mounting receptacle r - inches(mm) h +.005 scre w * 8 .500 (12.70) .551 (14.0) .594 (15.09) .125 (3.17) #4 10 .630 (16.00) .669 (17.0) .719 (18.26) .125 (3.17) #4 12 .751 (19.75) .866 (22.0) .812 (20.62) .125 (3.17) #4 14 .876 (22.25) .984 (25.0) .906 (23.01) .125 (3.17) #4 16 1.001 (25.43) 1.102 (28.0) .969 (24.61) .125 (3.17) #4 18 1.126 (28.60) 1.220 (31.0) 1.062 (26.97) .125 (3.17) #4 20 1.251 (31.78) 1.358 (34.5) 1.156 (29.36) .125 (3.17) #4 22 1.376 (34.95) 1.476 (37.5) 1.250 (31.75) .125 (3.17) #4 24 1.501 (38.13) 1.614 (41.0) 1.375 (34.92) .155 (3.94) #6 ? not available in KPSE connectors. * see accessories on page acc 1 for sealing screws. .578 (14.68) .540 (13.72) .703 (17.86) .665 (16.89) .890 (22.61) .828 (21.02) 1.015 (25.78) .952 (24.18) 1.140 (28.96) 1.076 (27.33) 1.265 (32.13) 1.201 (30.51) 1.390 (35.31) 1.326 (33.68) 1.515 (38.48) 1.451 (36.86) 1.640 (41.66) 1.576 (40.03) a b shell size panel thickness thru-bulkhead receptacle wall mounting and box mounting receptacle .334 (8.74) .311 (7.90) .218 (5.54) 8 10 12 14 16 18 20 22 24 .087 (2.21) .212 (5.38) inches (mm) inches (mm) size b max panel and screw head size b max panel and screw head panel cutouts a dia.- inches(mm) front rear 8 10 12 14 16 18 20 22 24 h
kpt 16 specifications subject to change kpt/KPSE mil-c-26482 series 1 - vg 95 328 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com accessories dummy receptacles metal dust caps * 8 ms3115-8 ms3180-8ca ms3181-8ca ms3181-8na 10 ms3115-10 ms3180-10ca ms3181-10ca ms3181-10na 12 ms3115-12 ms3180-12ca ms3181-12ca ms3181-12na 14 ms3115-14 ms3180-14ca ms3181-14ca ms3181-14na 16 ms3115-16 ms3180-16ca ms3181-16ca ms3181-16na 18 ms3115-18 ms3180-18ca ms3181-18ca ms3181-18na 20 ms3115-20 ms3180-20ca ms3181-20ca ms3181-20na 22 ms3115-22 ms3180-22ca ms3181-22ca ms3181-22na 24 ms3115-24 ms3180-24ca ms3181-24ca ms3181-24na jam nut* with sash chain and ring for receptacle flanged* with sash chain shell size part number for plugs .169 (4.29) + .008 (.20) *sash chain version for attachment to mounting screw on flanged receptacles. sash chain with ring for mounting to jam nut receptacle. see page kpt 15 for panel cutouts .
specifications subject to change. kpt 17 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt/KPSE mil-c-26482 series 1 - vg 95 328 assembly instructions kpt solder contacts 1. slide the rear accessories over the wire bundle in the proper sequence for re-assembly: cable clamp and/or endbell first, then ferrule, and (if used) the coupling nut. 2. insert individual wires through the proper holes in the grommet. 3. solder wires to appropriate contacts on the rear of the connector. itt cannon document rpi234 covers standard soldering practices and is available upon request by fax or mail. please call. 4. fixture the connector for re- assembly using the endbell assembly tools on page acc 4 or a mating connector with contacts installed. 5. slide the grommet down the wires (lubricating the grom- met with isopropyl alcohol will help). 6. fill all unused grommet cavities with a wire hole filler to maintain the sealing integrity of the connector. 7. slide coupling nut, ferrule, and endbell accessories over rear of the connector and tighten. torque as follows: size torque (inch/lbs) 8, 10, 12, 14 10 - 15 16, 18 15- 25 20, 22, 24 25 - 35 KPSE crimp tool operation 6. insert the stripped wire into the contact with a slight twisting motion. be sure all wire strands are inside the contact. squeeze the handle to cycle the tool. the handle will not release until the contact is completely crimped. 1 9 2 9 9 0 - 2 0 5 0 stripped wire r a i s e t o r o t a t e s e l n o . d m c latch crimp tool locator 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 w i r e s i z e 8 7 6 5 4 3 2 1 s e l n o lock pin dial hand crimp tool 1. strip the wires to the appropri- ate length. contact strip size length 20 3/16" (4.8) 16 1/4" (6.4) 2. open the 192990-2050 (m22520/1-01) crimp tool by squeezing the handles. push the latch on th1a (m22520/1- 02)to pop up the locator on the turret. attach the turret to the 192990-2050 crimp tool using the two captive hex bolts in the turret. 3. select the proper locator position for your contact by rotating the locator until the proper color is aligned with the index mark. push locator back down until it snaps into position. locator index mark locator color code latch turret 4. adjust dial for proper wire gauge. to change the dial setting remove the lock pin and lift center of dial. turn to the desired wire gauge. replace lock pin on dial. 5. cycle the tool before inserting the contact to be sure the tool is in the open position. drop the contact, mating end first, into the crimp cavity of the tool. squeeze the tool handle just enough to grip the contact without actually crimping it. 1 9 2 9 9 0 - 2 0 5 0 contact locator size color 20 red 16 blue
kpt 18 specifications subject to change kpt/KPSE mil-c-26482 series 1 - vg 95 328 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com 7. remove the crimped contact. pull on the wire slightly to be sure it is properly crimped. be sure the contact is not bent or damaged in any way. visually inspect the crimp: crimp tool operation (continued) insertion of contacts (continued) 4. fill any unused cavities with contacts. a wire hole filler must be inserted into the grommet behind the unused contacts to maintain the sealing integrity of the connector. 5. check the mating face of the connector to insure that all the same size contacts are on the same plane (fully inserted). if not, the contact is not fully inserted. remove the contact using the proper extraction tool and procedure and re- insert. do not attempt to reinsert the insertion tool to correct the problem. contact into the rear of the connector until the contact snaps into place. a light pull on the wire will assure that the contact is locked securely. check to be sure conductor is visible through wire inspection hole crimp wire insulation should butt up against the end of the contact. insertion of contacts 1. slide the rear accessories over the wire bundle in the proper sequence for re-assembly: cable clamp and/or endbell first, then ferrule, and cou- pling nut. 2. using the proper insertion tool from the chart on page kpt 14 , slide the tool over the wire side of the contact until the tool bottoms on the contact. the tool for size 16 contacts butts against the shoulder of the contact. the rear, or insulation support, of the size 20 contacts butts against an internal shoulder in the tool tip. 3. dip the contact and tool tip in isopropyl alcohol (do not use any lubricant other than isopropyl alcohol). hold the tool perpendicular to the rear of the connector. beginning with the center cavity and working outwards in a circular pattern, insert the wired alcohol tool tip insertion shoulder #16 contacts #20 contacts 6. fixture the connector for re- assembly using the endbell assembly tools on page acc 4 or a mating connector with contacts installed. slide the connector accessories back down the cable over the rear of the connector and tighten. torque as follows: torque size (inch/lbs) 8, 10, 12, 14 10 - 15 16, 18 15- 25 20, 22, 24 25 - 35 1. remove the endbell accesso- ries and slide them back over the wires. 2. use the proper extraction tool from the chart on page kpt 14 . 3. on the mating face of the connector, insert the tool over the contact and into the insulator until the tool bottoms. while keeping an even pressure against the tool, push the plunger on the tool shaft forward with your thumb and index finger. this will release the contact from the retention tine and push it toward the rear of the connector. 4. carefully remove extraction tool from the connector. pull the wire by hand to completely remove the contact from the rear of the connector. extraction of contacts enlargement of microsections allows for final judgement of crimp quality assembly instructions
specifications subject to change. kpt 19 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt/KPSE mil-c-26482 series 1 - vg 95 328 part number thread length c max d max min max s-440-3/8 3/8" s-440-1/2 1/2" s-440-5/8 5/8" s-440-3/4 3/4" s-632-3/8 3/8" s-632-1/2 1/2" s-632-5/8 5/8" s-632-3/4 3/4" metric sm4-12mm m4 12mm call call call call sm5-12mm m5 12mm call call call call sealing screws are designed with a groove underneath the head to incorporate an o-ring. when tightened, the o-ring is compressed against the connector flange to form an air, water, and gas-tight seal. these screws are also vibration resistant. the reservoir beneath the head confines the o-ring and permits full metal-to-metal contact between the screw and the connector flange. sealing screws can be reused without spoiling the sealing action. sealing screws are used in conjunction with the nutplates below. c d length "o" ring thread size c d length "o" ring thread size additional threads, lengths, and styles available. call for ordering information. part number thread length c max d max min max r-440-3/8 3/8" r-440-1/2 1/2" r-440-5/8 5/8" r-440-3/4 3/4" r-632-3/8 3/8" r-632-1/2" 1/2" r-632-5/8" 5/8" r-632-3/4" 3/4" 4-40nc-2a 6-32nc-2a .220" .069" .125" .129" .271" .083" .147" .152" .294" .097" .147" .152" slotted pan head phillips pan head (meets ms3212 & ms3213) .238 .080" .125" .129" 6-32nc-2a 4-40nc-2a sealing screws nut plates are flat metal brackets containing four captive nuts that are used to mount flanged receptacles to a panel. they eliminate the nightmare of working with loose nuts in a confined area and effectively distribute the screw tension across the back of the panel. these cost effective devices are ?elf-wrenching? drawing the bracket up to be automatically aligned. our plates are a c shape design which allows you to slip the nut plate over the wire bundle just prior to mounting. the bracket is aluminum alloy with alodine plating and the nuts are steel alloy plated with cadmium. nut plates mate with above sealing screws. nut plates material: passivated stainless steel screws, silicone rubber o-rings clear hole clear hole m85528/2-8a 4-40 8/8s 8 8 m85528/2-10a 4-40 10s/10sl 10 9 10 a m85528/2-10b 6-32 10 m85528/2-12a 4-40 12/12s 12 10 11 12 b m85528/2-12b 6-32 12 m85528/2-14a 4-40 apd1,4,7 ssf2,3,4 14/14s 14 13 14 c m85528/2-14b 6-32 14 m85528/2-16a 4-40 16/16s 16 15 14 d m85528/2-16b 6-32 slc10 16 m85528/2-18a 4-40 ssf8,9,10 18 18 17 18 e m85528/2-18b 6-32 18 m85528/2-20a 4-40 20 20 19 20 f m85528/2-20b 6-32 20 m85528/2-22a 4-40 22 22 21 22 g m85528/2-22b 6-32 22 m85528/2-24a 6-32 24 25 j m85528/2-24b 6-32 24 24 23 24 h m85528/2-25a 6-32 25 m85528/2-28a 6-32 28 24 neptune only m85528/2-32a 6-32 32 m85528/2-36a 6-32 36 kpt, KPSE, pv70, pv72, kjl kj kja part number thread sure-seal, apd, slc ca/ms cb/cr ms3470, trident ms3472 series i series ii series iii connector styles commercial industrial mil-c-5015 style mil-c-26482 style mil-c-38999 style accessories - acc1
kpt 20 specifications subject to change kpt/KPSE mil-c-26482 series 1 - vg 95 328 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com part number hsb1 hsb2 hsb3 hsb4 sb1 sb2 sb3 sb4 sb5 sb6 sb7 sb8 cb10sl-m cb10sl-n cb12s-m cb12s-n cb14s-m cb14s-n cb16-m cb16-n cb16s-m cb16s-n cb18-m cb18-n cb20-m cb20-n cb22-m cb22-n cb24-m cb24-n cb28-m cb28-n cb32-m cb32-n cb36-m cb36-n cr40-n t kpt08 1 kpt10 1 kpt12 1 1 kpt14 1 kpt16 1 1 kpt18 1 1 1 kpt20 1 1 kpt22 1 1 kpt24 1 1 t10 t12 t14 t16 t18 t20 t22 t24 tn16 tn24 kpt/KPSE dn/dz t=trident tn=trident neptune cable o.d. inches max (expanded) 0.25 0.30 0.38 0.45 0.88 1.01 1.16 1.34 1.47 1.72 1.97 2.47 min 0.08 0.10 0.12 0.14 0.25 0.29 0.33 0.39 0.41 0.44 0.51 0.69 max (6.3) (7.6) (9.6) (11.4) (22.3) (25.6) (29.5) (34.0) (37.3) (43.7) (50.0) (62.7) min (2.1) (2.6) (3.0) (3.6) (6.3) (7.4) (8.4) (10.0) (10.4) (11.1) (13.0) (17.5) cable o.d. mm ca-bayonet n=n endbell m=m shielded endbell heat shrink boots standard heat shrink boots are supplied in flame retardant polyolefin with an adhesive inner liner. a high shrink ratio version for sealing smaller wire bundles is also listed. the adhesive liner is heat activated and bonds to the underlying surface filling small voids. when cool, the adhesive forms a barrier against water, moisture, dirt, and other environmental contaminants. the lip on the connector end of the recovered boot fits into the sealing groove on the m and n style endbells used with ca/ms, cb, cr and kpt/ KPSE connectors. operating temperature is -67 o f (-55 o c) to +275 o f (+135 o c). these boots are also available in halogen free polyolefin, semi- rigid polyolefin, silicone, or viton, with or without adhesive liner. call for ordering information. see page acc 5 for heat shrink gun. cable o.d. expanded recovered cable o.d. ? (note: allow at least 20% recovery for proper liner adhesion) accessories - acc2
specifications subject to change. kpt 21 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt/KPSE mil-c-26482 series 1 - vg 95 328 right angle heat shrink boots t=trident tn=trident neptune cable o.d. inches max (expanded) 0.24 0.30 0.38 0.45 0.88 1.01 1.16 1.34 1.47 1.72 1.97 2.47 min 0.08 0.10 0.12 0.14 0.25 0.29 0.30 0.38 0.41 0.44 0.56 0.69 max (6.0) (7.5) (9.6) (11.4) (22.3) (25.6) (29.5) (34.0) (37.3) (43.7) (50.0) (62.7) min (2.0) (2.5) (3.0) (3.6) (6.3) (7.4) (7.6) (9.6) (10.4) (11.1) (14.2) (17.5) cable o.d. mm part number rhsb1 rhsb2 rhsb3 rhsb4 rsb1 rsb2 rsb3 rsb4 rsb5 rsb6 rsb7 rsb8 cb10sl-m cb10sl-n cb12s-m cb12s-n cb14s-m cb14s-n cb16-m cb16-n cb16s-m cb16s-n cb18-m cb18-n cb20-m cb20-n cb22-m cb22-n cb24-m cb24-n cb28-m cb28-n cb32-m cb32-n cb36-m cb36-n cr40-n kpt08 1 kpt10 1 kpt12 1 1 kpt14 1 1 kpt16 1 1 kpt18 1 1 1 kpt20 1 1 kpt22 1 1 kpt24 1 t10 t12 t14 t16 t18 t20 t22 t24 tn16 tn24 ca-bayonet n=n endbell m=m shielded endbell right angle heat shrink boots are supplied in flame retardant polyolefin with an adhesive inner liner. a high shrink ratio version for sealing smaller wire bundles is also listed. the adhesive liner is heat activated and bonds to the underlying surface filling small voids. when cool, the adhesive forms a barrier against water, moisture, dirt, and other environmental contaminants. the lip on the connector end of the recovered boot fits into the sealing groove on the m and n style endbells used with ca/ms, cb, cr and kpt/KPSE connectors. operating temperature is -67 o f (-55 o c) to +275 o f (+135 o c). these boots are also available in halogen free polyolefin, semi-rigid polyolefin, silicone, or viton, with or without adhesive liner. call for ordering information. see page acc 5 for heat shrink gun. ? expanded rhsb expanded rsb cable o.d. cable o.d. recovered rsb and rhsb cable o.d. (note: allow at least 20% recovery for proper liner adhesion) kpt/KPSE dn/dz accessories - acc3
kpt 22 specifications subject to change kpt/KPSE mil-c-26482 series 1 - vg 95 328 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com mil-c-5015 mil-c-26482 for mse, f, b, r, ca, cb, cr for kpt,kptse, pv, ms311_, ms347_ size receptacles plugs receptacles plugs 8/8s 600b005-8r 600b005-8p 600d005-8r 600d005-8p 10s/sl 600b005-10r 600b005-10p 600d005-10r 600d005-10p 12/12s 600b005-12r 600b005-12p 600d005-12r 600d005-12p 14/14s 600b005-14r 600b005-14p 600d005-14r 600d005-14p 16/16s 600b005-16r 600b005-16p 600d005-16r 600d005-16p 18 600b005-18r 600b005-18p 600d005-18r 600d005-18p 20 600b005-20r 600b005-20p 600d005-20r 600d005-20p 22 600b005-22r 600b005-22p 600d005-22r 600d005-22p 24 600b005-24r 600b005-24p 600d005-24r 600d005-24p 28 600b005-28r 600b005-28p - - 32 600b005-32r 600b005-32p - - 36 600b005-36r 600b005-36p - - connector tools tg70 strap wrench the strap wrench is used to connect or disconnect coupling nuts in a confined space, or to tighten or loosen endbells without damaging the connector plating. a strap wrench also increases torque, allowing you to more easily mate or unmate a connector pair. substitute tools, such as a pipe wrench or pliers, should never be used due to the high probability of severe damage to the connector plating or the coupling mechanism. tg69p non-marring adjustable endbell pliers for field service the tg69p pliers have resilient jaws and are used to tighten or remove endbells without damaging the connector plating. the pliers are adjustable and will accommo- date all of the connec- tor sizes in this cata- log. substitute tools, such as a pipe wrench or metal jaw pliers, should never be used due to the high probability of severe damage to the connector plating. 600 series production system plug and receptacle holders bench mounted torque wrench 600-007 hand held 600-004 600d005-*r 600d005-*p 600b005-*r 600b005-*p the 600 series is a complete system for the proper assembly and torquing of connector endbells. the system includes a bench mounted or hand-held torque wrench, plug and receptacle holders, and a range of endbell tightening tools. when used together, these tools provide the user with consistent endbell installations. each item is shipped with detailed assembly instructions. mil-c-38999 series i mil-c-38999 series ii mil-c-38999 series iii for kjl for kj for kja size receptacles plugs receptacles plugs shell size receptacles plugs 9 600f005-9r 600f005-9p 600ff005-9r 600ff005-9p a 9 600h005-9r# 600h005-9p# 11 600f005-11r 600f005-11p 600ff005-11r 600ff005-11p b 11 600h005-11r# 600h005-11p# 13 600f005-13r 600f005-13p 600ff005-13r 600ff005-13p c 13 600h005-13r# 600h005-13p# 15 600f005-15r 600f005-15p 600ff005-15r 600ff005-15p d 15 600h005-15r# 600h005-15p# 17 600f005-17r 600f005-17p 600ff005-17r 600ff005-17p e 17 600h005-17r# 600h005-17p# 19 600f005-19r 600f005-19p 600ff005-19r 600ff005-19p f 19 600h005-19r# 600h005-19p# 21 600f005-21r 600f005-21p 600ff005-21r 600ff005-21p g 21 600h005-21r# 600h005-21p# 23 600f005-23r 600f005-23p 600ff005-23r 600ff005-23p h 23 600h005-23r# 600h005-23p# 25 600f005-25r 600f005-25p 600ff005-25r 600ff005-25p j 25 600h005-25r# 600h005-25p# # add polarizations: n, a, b, c, d, e accessories - acc4
specifications subject to change. kpt 23 for technical assistance, price or delivery info. call 1-800-523-0727 or visit www .pei-genesis.com kpt/KPSE mil-c-26482 series 1 - vg 95 328 potting system heat gun the panduit hsg-115v-500 heat gun is a general purpose tool designed for all types of heat shrink boots and tubing. the air intake adjustment varies the tem- perature from 500 o f (260 o c) to 650 o f (344 o c). the unit operates on 115 vac at 11 amps. the tools comes with an adjustable stand and a neoprene ac cord. the bearings, brushes, and heating element are replaceable. accessories heat tools part description number hsg-115v-500 hsg-115v-500 general purpose tool - for use on all types of heat shrink tubing and boots air intake regulator varies temperature from 500 o f (260 o c) to 650 o f (344 o c) 115 volt, 11 amp. neoprene jacketed cord with molded strain relief adjustable stand included. replaceable bearings, brushes and heating elements. hsg-a1 deflector tube. directs heat around the tubing to reduce shrink time. for tubing up to 3/4" diameter. hsg-a2 deflector tube for tubing up to 1-1/2" diameter. hsg-a3 concentrator tube to direct heat toward tubing and away from heat sensitive components. hsg-a4 black polyethylene carrying case. stores gun, stand, and all three accessories. 3m scotch-weld tm epx potting systems consists of a self leveling duo-pak epoxy potting compound cartridge, an epx applicator, and an epx nozzle for precise mixing. 3ms two part epoxy potting com- pound is for use with the kpt, KPSE, ca/ms, cb, and cr series ??style endbells. the epx system provides an easy way to meter, mix and dispense potting compound. 3m's non-corrosive epoxy potting compound is specially formulated for electronic applications. available in black and clear. hsg-a1 hsg-a2 hsg-a4 hsg-a3 manual gun: epx-applicator (shown) pneumatic gun: eas50p nozzle: epx-nozzle potting compound dp270-black dp270-clear dp100 plus-clear 4-minute work life; rapid setup for automotive applications accessories - acc5
sure-seal ? small, low cost, and reliable. clip lock circular ? user friendly and built to last. slide lock circular ? easy to assemble and maintain. slide lock environmental ? designed for demanding, under-the-hood applications. apd ? rugged, high performance connectors at a low-total applied cost. trident ringlock, trident neptune, and trident neptune metal ? small, low cost, and reliable. standard-k ? lightweight, reliable, and economical. ca/ms?/f/r ? standard ms circular to mil-c-5015. ca-bayonet ? rugged with a quick-mating bayonet lock. kpt/KPSE ? high-density contact arrangements in a miniature circular metal shell. pv ? designed for use in demanding, high-reliability environments. kjl ? high density contact arrangements in a miniature shell. kj ? high-density contact arrangements in a low-profile, miniature circular shell. kja ? high-density contact arrangements in a miniature circular shell. mikq ? rugged, lightweight connector offering high performance in a small package. mikm ? rugged, lightweight connector in a small package. mdsm ? high-density, shielded connectors for todays commercial industry. mdm ? high strength and lightweight with an extremely small interconnect. d-sub ? a variety of styles and accessories makes this an economical solution to many interconnect problems. dl/dld/dlm ? economical and versatile, high-density connectors. corporate headquarters 354 mcdonnell street suite six lewisville, tx 75057-4832 1-800-780-8463 3951 south plaza drive suite 240 santa ana, ca 92704-6954 1-800-692-2186 714-428-1188 fax: 714-428-1194 45 stiles road, suite 206 salem, nh 03079-4808 1-877-751-1168 603-898-3444 fax: 603-898-7872 2180 hornig road philadelphia, pa 19116-4289 1-800-523-0727 215-673-0400 fax: 215-552-8022 canada 316 colborne street west whitby, ontario l1n 1x3, canada 1-800-575-1500 905-668-2155 fax: 905-665-1166 pei-genesis ukltd unit 23, headley park 10 woodley, reading, berkshire rg5 4sw 0118 969 3444 fax: 0118 969 4777 export sales office 9 dexter street selden, ny 11784-2273, usa 516-696-8140 fax: 516-696-0299 nationwide and abroad... pricing and delivery information is just around the corner. usa sales offices international sales offices a full line of connectors to meet your needs. 800 hart road, suite 260 barrington, il 60010-2630 1-877-539-5364 847-382-9300 fax: 847-382-9768 1915 n. bendix drive south bend, in 46628-1603 1-800-348-2996 219-287-2911 fax: 219-287-7289 7168 waldemar drive building #116 indianapolis, in 46268-2183 1-800-428-5081 317-328-7700 fax: 317-328-7717
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